In food processing and chemical production, there is a growing emphasis on high quality and efficient process management not only in Japan but also in Thailand and across Southeast Asia. Aisin Sangyo (Thailand) offers a range of powder and granular equipment tailored to diverse needs and applications. In this article, we’ll introduce the features and benefits of the crusher (lump breaker), which contributes to labor savings and cost reduction.

Sanitary-Design Crusher: Ideal for Food and Chemical Processing Environments

A crusher (lump breaker) is a device designed to relieve blockages and break up lumped materials into smaller pieces. In food processing and chemical manufacturing, it enables uniform product preparation, supports quality improvements, and enhances production efficiency. This not only reduces workload but also minimizes the risk of foreign object contamination and ensures high standards of hygiene.

【Features of Aisin Sangyo Crusher】
The sanitary-type crusher efficiently breaks down cohesive materials such as salt, sugar, and wet cakes, preventing blockages during production and maintaining product quality while avoiding foreign object contamination. Designed to reduce workload and enhance safety, it supports hygiene management by minimizing external contact during the crushing process on the production line.

▲ Simple structure featuring rotating blades and a perforated screen

・Simple Structure
The device features rotating blades and a perforated screen. Angled blades press materials against the screen during rotation, enabling efficient crushing. Its straightforward design ensures easy operation and maintenance.

・High Versatility
Changing the screen allows for particle size customization, making it adaptable to various materials and applications, and supporting the processing of a wide range of products.

・Sanitary Design
Designed with hygiene in mind, this unit is easy to disassemble and clean, meeting strict sanitary standards required in the food and pharmaceutical industries.

・Space-Saving Design
The compact structure, leveraging a rotary valve casing, provides a low-cost, space-efficient solution that integrates easily into standard production lines. It also comes in sizes suitable for smaller-scale operations.

・Energy-Efficient and Quiet Operation
Built with energy efficiency in mind, the unit operates with minimal noise, making it ideal for production environments where a quiet atmosphere is essential.

・High Cost-Performance
Offered at approximately 70-80% of the price of comparable European-standard products in the ASEAN region, this crusher provides excellent value.

Flexible Customization to Suit Line Layouts and a Wide Variety of Materials and Substances!

It can be customized to suit the customer’s factory environment, installation method, and application. In addition to the standard production line mounting system, we offer a mobile crusher that includes a hopper, crusher, frame with casters, and switchbox. This mobile unit is ideal for production environments requiring flexible layouts to accommodate multiple product types and various lines.

▲ Crusher mounted on frame with casters

【Customization Options】
・Body Size: Custom sizes are available to fit the installation environment.
・Perforated Screen Mesh: Choose from four types of perforated screens with different mesh sizes for optimal crushing.
・Screen Size: Customizable screen sizes to match the material and desired particle size.
・Screen Shape: Special shapes, including square perforated and reticulated screens, are available.
・Motor Rotation Speed: Adjustable rotation speed to control crushing intensity, ensuring the final product meets desired specifications.

▲ Four perforated screen types with various mesh sizes available

【Adoption Results and Applications】
The crusher has a proven track record in efficiently processing a variety of materials, including dried fruits, poultry, sugar, salt, and chemicals. It effectively breaks up lumps caused by material agglomeration, reducing the risk of foreign matter contamination while preserving product quality.

▲ Ensures uniform material crushing

We are focusing on expanding sales in markets like Thailand, Singapore, and Vietnam, where there is a growing emphasis on quality. To align with this trend, we are enhancing local support systems. The equipment is designed for easy self-maintenance, making routine cleaning and part replacement simple. Additionally, we conduct pre-installation crushing tests with actual materials to verify performance, giving customers confidence to proceed.

If you are looking for powder and granular equipment or crushers for food or chemical processing in Thailand, please feel free to contact us using the form below.