In production environments engaged in high-mix, low-volume manufacturing, longer setup times increase machine downtime and significantly impact overall productivity. “We would like to introduce external setup, but automatic pallet changers (APCs) and robots are too expensive.” “We want to improve productivity even with BT30-class small machining centers.” The “PCH-3000,” a manual pallet changer for small machining centers developed by TSUDAKOMA Corp. (hereafter TSUDAKOMA), addresses these challenges.

Turn Setup Time into Machining Time Manual Pallet Changer for Small Machining Centers (BT30 Compatible)

External setup refers to preparing and changing workpieces outside the machine while machining is in progress. The “PCH-3000” is a manual pallet changer designed to improve the utilization of small machining centers (MCs). With this system, workpieces are set up on an external pallet and, once machining is complete, the entire pallet is manually slid into position and exchanged. High-precision positioning is achieved through manual sliding alone. Without relying on complex automated equipment, the system significantly increases machine utilization while keeping capital investment low. This solution is particularly well suited for where frequent setup changes are required.