Array ( [0] => stdClass Object ( [id] => 1 [company_id] => 10 [image_url] => company-10-Slide1.png [image_link] => [image_popup] => 0 [slide_id] => 1 [slide_list_name] => all ) [1] => stdClass Object ( [id] => 1 [company_id] => 10 [image_url] => company-10-Slide2.png [image_link] => [image_popup] => 0 [slide_id] => 1 [slide_list_name] => all ) [2] => stdClass Object ( [id] => 1 [company_id] => 10 [image_url] => company-10-Slide3.png [image_link] => [image_popup] => 0 [slide_id] => 1 [slide_list_name] => all ) [3] => stdClass Object ( [id] => 1 [company_id] => 10 [image_url] => company-10-Slide4.png [image_link] => [image_popup] => 0 [slide_id] => 1 [slide_list_name] => all ) )
  • HOME
  • >
  • NEWS
  • >
  • A handy 3D scanner that realizes high-precision measurement and time savings. Contributes to improving work efficiency in the forging industry in Thailand

A handy 3D scanner that realizes high-precision measurement and time savings. Contributes to improving work efficiency in the forging industry in Thailand

28/10/2020
HIROSHI SEINO
Managing Director

3D engineering products are constantly evolving and dramatically changing the manufacturing scene. In particular, the handy type non-contact 3D measuring system (3D scanner) was previously utilized in limited departments, but nowadays it is also utilized in quality control departments and others.

In this article, we would like to introduce a case of Yanagawa Techno Forge (Thailand) (hereafter YTT), a customer of the Japanese affiliated forging industry in Thailand, who implemented a non-contact 3D measuring system at a relatively early stage (in the Thai forging industry).

▲Hitoshi Kishino, GM of YTT (right side in the photo)

Yanagawa Techno Forge (Thailand) CO., LTD.
Started hammer forging at their Pathum Thani Plant in Thailand in 1989. As a "forging professional", we perform hot forging of important parts that require strength, such as automobile engine parts.

Forging is a method of manufacturing by heating metal to a high temperature and hitting it, as if making a sword or blacksmithing. YTT uses "hammer forging", which involves applying pressure to die with a hammer, but the die life is short, and it can only be used about 5,000 times, which is 1/10 to 1/20 of casting dies. Therefore, it is necessary to change the die almost every day. In addition, when the die of hammer forging has eccentric die carving, the moment occurs at the impact of hitting then the upper die moves therefore the die design need to take this into consideration in advance. It can be said that it is an industry where the working load on the mold department is high.

Work efficiency has been dramatically improved! A handy 3D scanner implementation case study

Proposals for 3D scanners usually take into account the equipment used at customer’s customer site, the required tolerances, and the product shape comprehensively. YTT installed it twice, first in 2015 and again in 2020.

2015: Installation of the first unit

【Background】
At the request of a Japanese affiliated manufacturer who is a customer of YTT, the full-scale implementation of quality control by 3D shape evaluation was decided.

【Features of Handy 3D Scanner】
■ It is convenient to carry and can measure on the spot without moving the mold.
■ Small size but sufficient accuracy
■ No need to do preparation before measurement

【Results after the installation】
■ It has become possible to measure starting points, intersections, angles, etc., that could not be done before, which is useful for checking the shape in 3D.
■ It has become possible to inspect narrow shapes, R shapes, etc., which were difficult with other measurement tools.
■ Manual modifications of forging dies can be digitized in 3D scanning and reflected in the model, and the history can be saved.

2020: Installation of the second unit

【Background】
At the start of production of new products, there were some shapes that could not be measured by the existing 3D measuring machine (CMM), and there was a further need for 3D shape evaluation. Since the company already knew the convenience of the handy 3D scanner, they had decided to install a new model of the same brand.


【Results after the installation of the new model handy 3D scanner】
■ Work efficiency has dramatically improved due to the evolution of scanning speed and resolution.
■ Rich functionality greatly reduces the time required to correct data after 3D scanning

Example of time saving effect by new model 3D scanner
Work item Conventional time required Time required after implementation
Spraying before measurement 15 minutes 0 minutes (spraying not required)
Automatic surface generation 3 hours 20 minutes
Automatic hole-filling 2 hours 10 minutes
Finalize 30 minutes 5 minutes
In addition to the above, various work times have been greatly reduced due to the increase in command functions.

* The time required is a general example and will vary depending on the actual shape and size of the object to be measured. * For our products lineup, please click here Other Product

【Voice of the customer】

Hitoshi Kishino
General Manager
Yanagawa Techno Forge (Thailand) CO., LTD.

“Many of the products we manufacture have complicated shapes, and it could have taken a whole day to measure. After the implementation of the handy 3D scanner, the measurement time had become surprisingly short, and the extra time can be used to create better products. We will continue to utilize 3D measuring systems to create products that satisfy our customers. "


If you are looking for a non-contact 3D measuring device (handy 3D scanner) in Thailand, please contact us using the inquiry form below.



Inquiry Form

Please feel free to contact us from the form as below.

We accept by phone and email.

KOA-SHA (THAILAND) (hereinafter referred to as the "Company" or "We"), in the variety of services provided by the Company (hereinafter referred to as the "Services"), established the following privacy policy (hereinafter referred to as the "Policy").

Definition of Personal Information

The term "Personal Information" as used in this Policy, means information about a living individual which can identify the specific individual, including name, date of birth, and other descriptions (including other information that can be easily matched to identify a specific individual).

Acquisition of Personal Information

We acquire personal information by legally fair means.

Use of Personal Information

The Company shall use personal information for the purpose of business as necessary within the scope of the following.

  • To deliver optimized information to the individual user of the Service.
  • To help improve the quality of the Service by statistical analysis.
  • In response to inquiry in regard to the Service.
  • To conduct questionnaires regarding the Service.
  • To send information regarding campaigns and new products by the Company.
  • Other purposes associated with the abovementioned purposes of use.
About cookies

The Company makes use of cookies on the Service website. In addition, cookies may be used in a portion of the advertising system. A cookie is a small amount of data regarding usage history that is sent to your browser from a website’s server and is stored on the user’s hard drive. If the user prefers the Company not to make use of cookies, the user can set their browser to reject cookies. However, if the cookies are rejected, there is a possibility that the use of the Service on the website will be affected.

Provision of Information to Third Parties

The Company will not provide personal information to any third party without obtaining prior consent by the individual concerned, except as required by applicable laws and regulations.

In addition, the Company may access personal information and disclose it to third parties in the following cases.

  • Under Prior Consent of the Individual User Concerned
  • When the disclosure of personal information is required by law or judicial court, judicial orders, decisions and instructions based on laws and regulations of government agencies.
  • When reasonable measures are necessary to defend the rights or property of the Company.
  • When the disclosure of personal information is necessary to protect the lives, bodies or property of the Company, user(s), or public, and it is difficult to obtain the individual’s consent at the time.
  • When cooperation is necessary with a national or local government organization, or a business operator entrusted by such an organization in executing affairs under laws and regulations, and in which obtaining the consent of the user(s) is likely to impede the execution of the affairs.
  • In statistical data in which the disclosure or provision does not identify the user’s identity.
Management of Personal Information
  • The Company will maintain the accuracy of personal information and manage it safely.
  • The Company will take appropriate security measures to prevent the loss, destruction, tampering or leakage of personal information.
  • The Company will take precautionary measures against the loss, destruction, tampering, and leakage of personal information through appropriate system maintenance of the operating system and education of employees.
Request for Notification, Disclosure, Correction, Suspension of Use of Personal Information

In the case the Company receives request from the individual user regarding the disclosure, correction, addition, deletion, suspension of use, or erasure of personal information, stoppage of use by a third party or notification of use, after confirmation that the requester is the individual user, the Company will respond without delay in accordance with the Personal Data Protection Act.

Note that in the case that the request does not meet the requirements stipulated by the Personal Data Protection Act, or the reason to reject such request is permitted by the Personal Data Protection Act or other laws and regulations, the request may not be fulfilled.

In addition, there is no payment required or fees associated with the request for disclosure by the individual user. However, the cost of communication from the individual user to the Company, transportation expenses, and expenses associated with the preparation of materials for the purposes of individual identification will be the responsibility of the individual user.

Revision of Privacy Policy

The Company will review the operational status of the handling of personal information and make efforts for continuous improvement, and may change the Policy as necessary. After such changes to the Policy, the Policy will be published on the Company’s website.

Contact

Please address inquiries regarding the Company’s use of personal information to msato@koasha.co.th

Established October 01, 2021

I have read and agree to the Privacy Policy
Please Wait
NEWS Other News
This website uses cookies to improve the convenience of the site. See the cookie policy for details.
In addition, by continuing to use the site, you consent to the use of cookies.