Many people find designing complex-shaped parts challenging, as it requires significant time and effort. Once the design is completed, the die is created, and the manufactured part is inspected to ensure it meets the specified dimensions. If the requirements are not met, the entire process—from design to die production and part prototyping—must be repeated, resulting in increased time and costs. To streamline this prototyping process and reduce design time, we introduce five key functions of the “EXCESS-HYBRID II” die design and manufacturing CAD/CAM system.

1. Batch Development
2. Springback
3. Prospective Deformation
4. Trim Line Development
5. Press Support

Function ①: Batch Development

Integrate the development of drawing shapes and the display of product blank shapes. By utilizing the integrated development function, designers can reduce the time and effort required for material size calculations. Additionally, since the displayed sheet thickness reduction rate can be considered during die design, this function helps minimize trial processes, enhancing overall efficiency.

Function ②: Springback

The Springback function calculates the amount of springback as the workpiece returns to its original shape and displays the position and details of the maximum opening angle. It generates a model reflecting the springback calculation results, providing a clear visualization of shape changes. Additionally, by comparing it side by side with the original shape, users can easily assess the degree of deformation. This helps prevent design errors and reduces overall design costs.

Function ③: Trim Line Development

The Trim Line Development function allows surfaces to be unfolded in a specified direction and at a specified angle, enabling the creation of outlines and development diagrams. It can also utilize surfaces from other models to unfold along a specific surface, making it useful for creating intermediate stages of drawn products. Additionally, similar to integrated draw development, it enables the display of mesh surfaces and the verification of sheet thickness reduction rates based on calculation results.

Function ④: Prospective Deformation

Editing complex 3D models and modifying shapes typically require significant effort. However, by utilizing the prospective deformation module, which enables partial surface offset deformation, rotation, and other adjustments, the time and effort involved in modeling can be significantly reduced. Examples of prospective deformation functions: lift deformation, matching deformation, rotational deformation, offset deformation, and freeform deformation.

Function ⑤: Press Support

This function supports 3D layout design for press die design. By entering parameters such as feed pitch and material size, users can check the yield rate and material loss. Additionally, by assigning cutting-edge attributes to the geometry, it becomes possible to calculate loads in each process, making it easier to check forming loads, bending loads, and more while designing efficiently.

A Robust Support System in Thailand to Fully Utilize the Software’s Features

"EXCESS-HYBRID II" is an all-in-one CAD/CAM software packed with comprehensive functions for press die design. It operates seamlessly without requiring intermediate data, enabling direct integration of CAD data into CAM. This eliminates compatibility concerns, allowing users to work efficiently and with confidence.

In addition, comprehensive user support is one of CGS ASIA's key strengths. Technicians are on standby to handle specialized inquiries, and user requests and feedback are directly relayed to product development. As a result, the software continues to evolve into a more user-friendly tool through annual updates. To ensure that local customers in Thailand can fully leverage all the software's functions and efficiently produce dies, we have established a robust support system, available for both Thai and Japanese users.

If you are seeking for a high-performance CAD/CAM system for press die design and manufacturing in Thailand, or if you are interested in "EXCESS-HYBRID II," please feel free to contact us using the inquiry form below.