As cost reduction and environmental initiatives become increasingly important, State Industry has developed a new solution that enhances cost efficiency, operational performance, and environmental sustainability. Shifting from “disposable” to “reusable,” our cartridge concept allows only the worn brush section to be replaced directly on-site, addressing the limitations of conventional disposable brushes.

Differences Between Conventional and Cartridge-Type Brushes

Conventional Cup-Type Brushes:
Because the brush is welded or press-fitted onto a shaft-mounted plate, customers cannot replace the brush section on-site. As a result, used brushes must be returned or disposed of in bulk, leading to extra packaging work and higher transportation costs.

Cartridge-Type Brush: By making only the bristle section a replaceable brush block, on-site replacement at the customer’s facility becomes possible. The shaft and plate are integrated into a dedicated reusable holder, allowing repeated use. In addition, because the brush block contains almost no metal components, industrial waste is greatly reduced.

Three Key Benefits of the Cartridge Concept

Cartridge brushes offer the following advantages:

1.Metal Components Built into the Holder — Enabling On-Site Replacement, Holder Reuse, and Significant Cost Savings
By separating the brush block and holder into two components, only the brush block needs to be replaced. Reusing the metal holder provides substantial cost benefits. Additionally, on-site replacement at customer facilities shortens lead times. Shipping only the brush block also reduces packaging size and weight, lowering transportation costs.

▲ Smaller, lighter packaging thanks to the cartridge design


2.Long-Term Use Without Damaging the Holder
Because no welding is required, the holder experiences minimal stress, enabling stable, long-term use. Holders can also be made from aluminum, further reducing the brush’s weight.

3.Environmentally Friendly, Sustainable Design
With conventional brushes, used brushes often had to be disposed of when collection was not feasible. By adopting the cartridge concept, only the bristle section is replaced and discarded, reducing resource waste and supporting carbon-neutral initiatives.

Can Custom-Made Brushes Reduce Manufacturing Costs?

At State, we actively recommend not only improving manufacturing efficiency through the cartridge concept but also using custom-made brushes to help reduce production costs. For example, by customizing the bristle type, density, length, and stiffness to match the material and shape of the object being polished, production efficiency can be improved and processing accuracy enhanced.

▲ Bristle density can be customized according to application

Our strength lies in designing brushes optimized for each application. By increasing bristle density, brushing force can be enhanced, while reducing density allows for a softer finish. Multiple grooves in the brush block enable precise control of bristle density. Some designs also allow the brush block to be slid as it wears, extending the tool’s service life. life.

Flexible Support for Test Implementation in Thailand

In Thailand, programs such as BOI incentives and Green Loans have been established, and more companies are seeking energy-saving solutions. Many companies have successfully reduced costs by switching from other products to our cartridge brushes. The cartridge concept simultaneously delivers cost savings, operational efficiency, and environmental sustainability. As this innovative solution gains attention in Thailand, we encourage you to consider it for your operations. Test implementations are available upon request.

If you are interested in cartridge-type brushes in Thailand, or are facing challenges with deburring, polishing, or cleaning, please feel free to contact us.