"Want to create a frictionless sliding surface"
"Want to manufacture products with high fatigue strength"
“Want to improve surface roughness immediately”

Based on these voices of manufacturing customers, Sugino Machine developed the roller burnishing tool "SUPEROLL" . In addition to improving surface roughness, it has been highly evaluated for increasing strength and hardness, and is used not only in Japan but also all over the world.

What the roller burnishing tool “SUPEROLL” can do

SUPEROLL is a tool that presses and evens the metal surface with rollers, finishes it smooth by plastic deformation. In addition to mirror finishing, it can do all of the following with a single tool!

① Surface roughness improvement
⇒ improved roundness by smoothing out surface irregularities. Supports cutting machining.
② Dimension adjustment (sizing) in units of several microns
⇒ Diameter correction in several microns without grinding, leading to improved yield
③ Increased strength and hardness (surface modification)
⇒ Only SUPEROLL can improve life and wear resistance with tool!

▲ Example of hardness increase effect of material SCM435

Only Sugino Machine can provide custom-made products tailored to your application and machining conditions.

Sugino Machine's strength is the ability to design from scratch and make detailed custom-made products to meet the customer's application. If we can mass-produce standard products, productivity will increase and costs will be lower. In fact, many manufacturers dealing with similar tools primarily offer standard products.

However, SUPEROLL is a product that was originally created based on customer feedbacks.
It is meaningless if it does not solve the customer's problem.
For this reason, at Sugino Machine, we select and design each type according to detailed requests, and we also offer test processing to confirm the effectiveness and safety of the product before being purchased.

▲ Various types are available according to the type of machining

For gas fitting parts for semiconductors and automobile brake/motor related parts

For example, in Malaysia, SUPEROLL is popular for increasing the hardness of semiconductor gas valve parts to increase their durability. Since shape adjustment in units of a few microns is required, the same application is increasingly being used in other countries. Other applications include automotive brake / motor-related parts, precision instruments, chemical industry, and home appliance industry.

Sugino Machine Singapore Pte. Ltd.
SUZUKI TETSUYA
1987: Join the company
Has been involved in the design and planning of SUPEROLL for 25 years as an engineer
Experienced overseas business trips to Southeast Asia, the U.S., Europe, and many other places as person in charge of developing specialized machines using SUPEROLL
2012: Responsible for China factory
2020: Transferred to a subsidiary of Sugino Machine in Japan and engaged in sales of various jigs/tools and inspection instruments
2022: Appointed as Singapore branch manager, also responsible for overseeing various Southeast Asian bases

If you have any issues about surface modification of metal parts in Malaysia, Singapore, India or other neighboring countries, or if you are interested in SUPEROLL, please feel free to contact us using the form below.