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High-speed picking system + palletizing robot to greatly increase the efficiency of picking frozen foods!
16/07/2021
TRUE Okura Co., Ltd.のアバター画像
TRUE Okura Co., Ltd.


At distribution centers that handle frozen foods, speedy product picking and temperature control are extremely important. In Thailand, where the temperature is high all year round, speed and temperature control are even more important than they would be in Japan.

Here, we will introduce 1. optical picking equipment that can pick up products at high speed and 2. palletizing robots.


1. Easy, accurate, and speedy continuous picking! High-speed picking system (optical picking equipment) "Pickatoru”


The "Pickatoru" is picking equipment that uses LED lights to achieve highly productive continuous picking. Additionally, the “Pickatoru 2” is a 2-lane system that eliminates the need to wait for picking boxes to arrive. Pickatoru is a hand-feed type and is ideal equipment for refrigerated products, dry products, agricultural products, and fragile products that easily roll.

▲ Accurate picking is possible

▲ Take out the product from the opening of the rack where the green light is lit (left)
Put the product in the picking box where the green light is lit (right)

2. Large payload and wide operating range! "Robot Palletizer A Series" that brings together Okura's palletizing technologies


The "Robot Palletizer A Series" is available in 4 types: low speed (400 cycles/h), standard (700 cycles/h), high speed (1,720 cycles/h), and high payload (maximum payload 350 kg), to meet the various challenges of the shipping process. In addition to palletizing in freezers, this machine can be used for various applications such as palletizing slippery plastic bags and mixed loads of different products.

▲ High payload, Highly portable type / Ai1800-W can handle up to 500 cycles/h and a payload of up to 350 kg.

▲ A wide operating range with a 360-degree swivel angle makes it possible to stack 6 pallets easily.

Case Study in Japan : Realization of 30-minute/batch high speed picking at a frozen food distribution center that requires speed!



We installed a system that combines automatic machines centered on "Pickatoru 2" at a distribution center that handles frozen foods. With this system, we have succeeded in speeding up the product picking process (30 minutes/batch). It contributes to the prevention of food quality deterioration.

In addition to the Pickatoru and robot palletizers, we have built and installed a comprehensive automation system such as order management using RFID and an automatic bag closing machine.

▲ Utilizing IC tags and RFID

Voices of Customers
The temperature in the warehouse is -25 degrees Celsius, but the temperature in the picking area where people intervene is set to 5 degrees Celsius. To prevent product quality deterioration, it is important to finish the work in this area in a short time. With the introduction of Pickatoru 2 and other automated and high-speed picking systems, we have been able to achieve a high-speed picking rate of 30 minutes/batch. We are satisfied that we can now deliver products to our customers with peace of mind.

If you have any logistics issues such as picking work, transportation work, inventory management in Thailand, please contact us using the form below.

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