[Thailand / Kaizen] Strong alkaline ionized water with a pH of 12.5 is the decisive factor in improving processing efficiency in the manufacturing industry and the environment improvement for the factory!
04/05/2020
Haruhisa Yamada President
ALCOOL is selling, is a strong alkaline ionized water generator, originally developed for cleaning iron parts in 2003.
Up to the present, we have achieved a sales record of over 410 units to the automobile-related manufacturing industries in Japan, Thailand, Vietnam, and China. Among them, YMTT has sales record of 30 units in Thailand and Vietnam, mainly for processing coolant applications.
ALCOOL can generate 30L of strong alkaline ionized water of pH 12.5 every hour at 20 ℃.Strong alkaline ionized water has been proven to have the following effects in a production factory.
Rust prevention: Prevents rust by forming a film on the surface of iron : Prevents scales on products such as chiller circuits and maintains new condition with rust prevention and anti-corrosion effects : Increase productivity by drastic extension of dressing cycle and improvement of processing conditions : Demonstrate high cleaning power without mixing detergent : Improves the permeability of coolant, drastic extension and anti-corrosion effects of tool life As for the principle of rust prevention effect, by using this water on iron for cleaning, the iron content on the surface of the material that comes into contact with the water causes a hydroxylation reaction to form a film of iron hydroxide (FeOH-). Since this is a counter electrode chemical reaction of iron oxide (FeO2 etc.), it has the effect of delaying the occurrence of rust. Further, in cutting, the wettability of the tool tip is dramatically improved due to the strong penetrating action adopted for the interfacial boundary between the cutting tool and the material at the processing point, effectively removing the heat generated at the point. As a result, many users have their tool life extended more than twice the norm with processing such as large diameter tapping of highly viscous material that is likely to have problems occur due to the heat at the tool tip. In grinding, which has the most cases, there are many examples for the effect of constantly cleaning the grindstone while processing, that significantly improves the clogging reduction of the grindstone and drastically increases the dressing cycle by 5 to 20 times (depending on the material and other conditions).
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