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Mold and parts washing machine

Mold and parts washing machine

This washing machine removes rust and sludge, such as silica, accumulated inside mold cooling water pipes using only water and air, without the need for chemical agents. By eliminating rust and dirt from the water pipes, it significantly reduces molding defects (such as sink marks and warping) and restores cycle times to their original performance.

Blue Engineering mold cooling water pipe washing machine

Blue Engineering's washing machine powerfully cleans rust, silica, and other sludge that accumulates in water pipes using only water and air, without the use of chemicals. Since no chemicals are required, the cost of purchasing chemicals and waste liquid treatment can be reduced. It can be used safely without damage to molds or human casualties caused by chemicals. In addition, by cleaning water pipes, molds are cooled smoothly, improving production efficiency and quality.

Die-cast core pin

“Core pins” are crucial components in mold manufacturing. The core pins distributed by Yonezawa Engineering (Thailand), are produced using the latest high-performance die-casting machines. Customized products such as simple pins, shaped pins, and cooling deep hole pins are also available to meet customer needs.

Measuring system for injection molding (MMS)

The Mold Marshaling System (MMS) by Futaba Corporation measures the pressure and temperature of resin. It visualizes the conditions inside the mold during injection molding, helping to identify the causes of defects. This system contributes to improving injection molding quality and reducing costs.

Futaba Corporation - In-mold Measurement System, Futaba MMS

A sensor installed inside the mold of an injection molding machine, along with a dedicated amplifier, measures the pressure, temperature, and flow rate of the resin, as well as the surface temperature of the mold.

Mold cooling system

In conventional cooling methods, effectively cooling thin core pins is challenging, often leading to machine stoppages and increased costs due to the need for polishing burnt sections. Additionally, inadequate internal cooling can cause defects such as shrinkage cavities and pressure leaks around thin core pins, further contributing to unnecessary expenses. Ahresty Techno Service's mold cooling system addresses these issues by efficiently cooling thin core pins, thereby reducing defects, machine stoppages, and related costs. This results in improved productivity and lower scrap and loss costs.

Ahresty Techno Service 'Jet Cool System'

The “Jet Cool System” from Ahresty Techno Service is designed to internally cool thin core pins, preventing burn-on and enabling continuous casting. It significantly reduces downtime for polishing core pins. For die-cast products, the rapid cooling of the core pin periphery forms a strong chill layer, leading to pressure leakage prevention. In addition, the faster solidification of aluminum drives shrinkage cavities to the inside, leading to countermeasures against processing defects. Further, the use of mold release agents can be reduced by reinforcing internal cooling. At the same time, the amount of mist in the factory is reduced, leading to environmental measures. The elimination of burn-on makes it possible to reduce the core pin draft angle, thereby reducing the machining allowance for the pin hole.
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